Reconstruction of the building

Project: Reconstruction of the production hall of the company Alupressing Ltd.

Register No. of the project: CZ.01.2.07/0.0/0.0/16_058/0007758

Targets of the project: This project is realised in operating programm Business and innovation for competition ability. The target of the project is complete reconstruction and enlargement of the production hall of the company Allupressing-slévárna Ltd. Thanks to this project it will be possible in the future to cover with capacity the inquiry, which the company had to refuse currently. This project will help to improve the working and production processes and to decrease energy expensives of the building, it will optimise production and increase company competition ability as well.

The project us supported financially from European union. Photogallery.

 

  

 

 

Quality & ISO

We assure quality of our products not only with certification award ISO 9001:2009, which we defend successfully every year, but also with X-ray equipment. This technology allows us to detect porosity of dieyed castings and to assure minimum porosity.

    

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Service

Our foundry offers a wide range of services to our customers, from modifying 3D models of parts to mold construction, pressure casting, hand fettling, and machining. This allows us to offer complete and comprehensive solutions for the production of die-castings. Customers can receive either a raw die-casting or a 100% finished part according to their requirements. This comprehensive solution aims to provide our customers with only high-quality castings.


Our service offer:

  Modification of 3D models of parts
  Mold construction and manufacturing
  High-pressure casting of aluminum and zinc castings
  Trimming, Filing, Grinding, Vibration tumbling
  Shot blasting with steel abrasive
  Powder coating
  Drilling, reaming holes
  Tapping threads
  Chip machining
  Material analysis
  Packaging according to customer specifications

 

 

    

    

Technology

Our technology enable to pressure die casting of parts with weight range from 5 g to 3,5 kg . We finish die casting in vertical and horizontal machines with closing force 100 - 400 tonnes and due to the precise definied technological procedures we are able to finish die casting of parts with thin walls in high quality.

In 2021, we expanded our machinery with a COLOSIO 750 casting machine with a fully automated workstation. This workstation includes an aluminum dosing unit into the machine, a robotized removal of parts from the mold, and trimming, which immediately prepares the casting for processing.
 

Vertical die casting machines:  Horizontal die casting machines:
    CLPO 250     CLOO   160
    CLPO 100     CLHO   400
      CLHO   400    - automated dispensing
      CLHO   250    - automated dispensing
      COLOSIO 750 - fully automated workstation


                        

The casting machines are complemented by newly purchased holding furnaces from the Czech manufacturer LAC. The preparation of aluminum melt takes place in two melting furnaces from NABERTHER and ELSKLO.

For surface treatment and machining, we have the following technology:

Povrchové opracování  Obrábění a 3D měření
    Trimming   Vertical machining center - DNM 5700
    Vibration tumbling drums   Six-axis horizontal lathe - LYNX 2600 SY
    Blasting equipment   3D measuring
    Saws, grinders, tapping machines  


The main raw material processed in our foundry is aluminum alloys and, to a lesser extent, zinc alloys. The most commonly used alloys are:
 
    EN-AC 46000 - EN AC-AlSi9Cu3)Fe)
    EN-AC 44300 -  EN AC-AlSi12(Fe)
    EN-AC 47100 -  EN-AC-AlSi12Cu1(Fe)
    ZAMAK  - ZnAl4Cu1

 

 

  

  

 

Our projects are co-financed by the European Union under the Operational Program "Business and Innovation for Competitiveness" or the program "The Country for the Future". The goal of the projects is to acquire new technologies for the company's production hall to introduce digitization, automation of production processes, and optimization of business processes. This will enable the company to achieve higher revenues and become more competitive.

 

  

History

History since 1911 - We have many years of experience, since our production belonged to a successful business with measuring instruments, under the company Metra Blansko, Inc. (est. 1911).

September 1, 2009 - Foundation of Alupressing – slévárna, s.r.o. With the new independent company, there was more space for special customer care. Photogallery.

August 30, 2010 - The company completed a restructuring of business and operating processes including more efficient production layout.

August 24, 2011 - The certification of the quality mangement system ISO 9001:2008 was obtained. Photogallery.

August 31, 2012 - A grant from the Operational Program Enterprise and Innovation for the new casting machine CLHO 400 was obtained. New technologies were installed. Equipments for chemical vibratorz deburring and a degassing device. 

May 10, 2013 - A new automatic workplace with casting machine CLHO 400 and automatic dosing including spray was launched. Photogallery.

January 1, 2015 - A second automatic workplace with casting machine CLHO 250 and automatic dosing including spray was launched. A new tumbling drums from company Rosler was installed. Photogallery.

June 5, 2015 - New drum jet equipment was installed. Photogallery.

August 1, 2017 - X-ray equipment for checking of castings porosity in start of production was installed. Photogallery.

September 15, 2017 - Reconstruction of the entire building was started in order to optimize the production and increase the competitiveness of the company.

September 30, 2019 - Completion and acceptance of the new building. Photogallery.

August 1, 2020 - Degassing equipment from ELSKO installed to check the purity of aluminum. Photogallery.

December 10, 2020 - Bridge crane installed. Photogallery.

January 31, 2021- New COLOSIO 750 machine with fully automatic workplace installed. Fotogalerie.

Our advantages

Price
High quality
Customer special care
Speed of order execution
Long term  experience

We offer

Design, construction and production of molds
High pressure die castings
Surface cleaning
Machining
Painting